Sugar is the main sweetening material that the modern world cannot give up. Thousands of tons of sugar are consumed on Earth every day. Well how much sugar is in front of the end user. Of course, with sugar packing machine. Sugar packaging machine is one of the most important machine groups in the packaging machinery sector.
Sugar Packaging Filling:
There are 2 kinds of machine type for sugar packaging:
1- Single Use Stickpack Sachet Format
With this machine you can automatically fill all kinds of special free flowing granules including white sugar, brown sugar, sweetener, cinnamon, salt, pepper, all spices, aromatic fruit drinks, granular coffee, free flowing powder and Silica Gel Pouches under sterile conditions. We build sugar sachet packing machine and stick sugar packaging machine for single use portion pack sugar. All our sugar packaging and filling machines are low cost and high quality, extremely compact, very fast (up to 15 lanes) and can handle to produce 750 pcs / min. Both our sugar stickpack machine and vertical form fill and seal machines are equipped with volumetric fillers.
2- Vertical Packaging Machine for Big Bags
For 1 kg sugar filling machine vertical packaging machine is used and if you are looking sugar packaging equipment for powder packing machine and granule packing machine with auto feeding systems vertical sugar packaging machines are the best choice. 1kg Sugar Packing Machine is equipped with volumetric fillers. Up to 60 pcs/min speed, you can fill 3.600 kg per hour. In 10 hours shift you can package and fill 36 tons sugar with Turpack’s 1kg Sugar Packing Machine easily. Turpack is the best supplier and manufacturer of sugar filling machines in Turkey. Not only granular white or brown sugar, but also powdered fine sugar can be packed with our vertical packing machines. But for non-free flowing powdered products we use auger dosing screw feeders.
Wondering how does Brown Sugar packaging works? Not only that, Coconut, Palm, Granulated, Powdered, Icing and Raw Sugar packaging, all the above-mentioned types are packed in the same way as the White Sugar Packaging.
Types of Sugar Packaging Machine:
Stick Pack Machine for Free-Flowing Products (Sugar)
Turpack Sugar Stick Packing machine is used for granular free flowing products with weight range between 1 gr-20 gr. It’s commonly used for free-flowing foods or other kind of products such as sugar, salt, black better, granule coffee, Nescafe gold coffee, salt, and various kinds of granular products etc. The machine utilizes a single roll of heat-sealing film, or, in other words in the quantity of packaging lanes. A tubular sleeve is made of each strip, and after that fixed the long way; the even fixing unit frames the stick. Special variants can be provided on demand.
4-Side Sealed Sachet Packaging Machine for Granular Products
This fully automatic packaging machine that is designed to prepare a 4-side sealed sachet-type package to fill free flowing granular products like sugar, salt, and spices like free flow black pepper. Products that have self-flowability like sugar, three-in one coffee, salt, black pepper, energy drinks and other medical grained granules can be packaged through precise volumetric cups using this model. This machine can produce 160 pcs/min using with 4 channels. The machine is overseen totally electronically; dealing with activities are ensured by brushless servomotors, and a touch screen administrator interface takes into consideration high accuracy. Extraordinary variants can be provided on demand.
Sugar Packaging Machine Weight, Size & Design:
This stick sugar packing machine can pack 1 gr, 2 gr. -3 gr. 4 gr. etc. (Adjustable weight system). Weigh precision is very high quality. This machine designed to fill always same quantity into the sachets. Weight adjustment is easy and fast. We teach our customers how to adjust the weight range in our training period. This machine is designed to fill free-flow products such as sugar, salt, spices and black pepper through volumetric cups in packaging papers that are affixed on three sides. (3 side seal) The volume of volumetric containers can be adjusted, so the desired weight sensitivity is provided.
All settings of the machine can be made on PLC and touch screen. Our machines with 5-10 channels can produce 500 pcs/min. You have the option of ordering 100% stainless steel stick pack machine. TURPACK the manufacturer guarantees each machine’s electronic, mechanical and pneumatic systems for 2 years. Turpack Industry Stick sugar packing machines are 3 kind of model. One is 5 lanes our standard entry level machine. Speed is 250 pcs/min. Generally, we recommend this model for beginner customers. The other one is medium size. This machine has 10 lanes. And speed is 500 pcs/min. This machine is ideal for experienced customers. With this machine our customers reach very high outputs. Third one is 12 and 15 lanes ultra-fast machines. With this machine you can produce 750 pcs /min stick sugar sachet speed. The machine can automatically fill all kinds of special free flowing granules including white sugar, brown sugar, sweetener, cinnamon, salt, pepper, all spices, aromatic fruit drinks, granular coffee, free flowing powder and Silica Gel Pouches under sterile conditions.
Sugar Packaging Process & Sealing:
The operation of SACHET SUGAR PACK MACHINES is like that of MULTILANE SUGAR STICK PACK MACHINES, yet with a couple of prominent contrasts.
The film is loosened up from the film reel, situated at the back part of the machine. The film loosening up process is finished by means of movement of the cross-seal jaws, situated at the front of the stick pack machine. If that the machine is outfitted with a date-stamping device, the film is fed around an enrollment roller. This registers the situation of the date stamp on the package in connection to the horizontal seal. The film is strung over a sensor that peruses eye checks and controls the situation of the even seal in connection to the imprinting on the film.
Next, the film is sustained through an arrangement of nip rollers. The nip rollers keep even pressure on the film to keep it at a consistent pressure, therefore keeping the arm in the best possible working position.
From the nip rollers, the film goes into the cutting area. Amid this progression simultaneously, the extensive move of packaging film is cut into strips dependent on what number of paths the stick pack machine has. These strips frame the reason for the individual stick packs.
From here, the cut film passes numerous shaping tubes (one for every lane). As the cut film peaks the shoulder (neckline) on each framing tube, it is folded around the tube, so the final product is a ‘STICK PACK’ or ‘SACHET PACK’ shape with the two external edges of the film covering one another.
Once the film stops moving, multiple vertical sealer bars (one for every path), which are hot, push ahead and reach the vertical cover on the film. The vertical seal bar squeezes itself against the shaping tube and makes the vertical seal.
After the product has been discharged into each stick pack, the knife pushes ahead and cuts the pack, or the horizontal seal is “indented” simply under the level seal jaw.
Completed stick packs drop into the outfeed chute which has a fold that opens and closes at foreordained interims, dropping the sacks either onto an outfeed conveyor or specifically into a repository. For a more controlled and situated release of stick packs, individual outfeed chutes can be optioned.
Sugar Packaging Prices for Sale
The costs of the packaging machine play a great factor. In the first place, is the machine semi-automatic-machine? Or on the other hand is it a completely automatic packaging machine? This qualification is imperative. For the most part, the cost of completely automatic Sugar filling machines is costlier? Why? Since less operators work in the completely automatic packaging machine. Second, there will be less errors. Third, this machine complex? There are many Sugar packaging machines available to be purchased. When we look at costs, you can discover a Sugar packaging machine in China for $ 5,000. In any case, in America, $ 200,000 can likewise be found in Sugar packaging. Various elements are considered while evaluating. Nature of the machine, workmanship quality, material quality are the most vital elements. Furthermore, how complex is the machine, what amount is the client machine is critical in this issue.
Second hand Sugar packaging machines are not reasonable. Items are not ensured since they are utilized. This is a problem for the end client. That is the reason as TurPack we don’t lean towards at the second-hand sugar packaging machine.
Our case as TurPack is to give the best quality machine as per our value fragment to the client under the best After-Sales Support conditions. That way you’ll get precisely what you paid for. To see our machines and to get detailed specifications about sugar packaging machines, we would like you to visit our company to have a cup of coffee.
The History of Sugar:
Sugar produced only from sugar cane until 18th century was a luxury product, which is deemed as an indication of richness like coffee and tea; lovers would send it to each other as gifts. It was also used for treating diseases. But, after sugar cane spread geographically, the reduced production costs enabled sugar to be purchased and sold as a foodstuff. After German people began to produce sugar from sugar cane in the 18th century, sugar production gained a new acceleration. Any demands on sugar and thus sugar production up to now increased faster than an increase in population. Production volume was 800,000 tons, while our population was 1 billion people in 1830. Today, production volume is about 115,000,000 tons yearly. At Turpack, we are number one in the field of single-use sugar packaging. 500 pieces per minute may be provided especially by 10-way stick filling machines. Moreover, we submit a cost-effective solution by our 5-way stick vertical filling machines. The balanced filling machines are an ideal solution to package sugars in kilograms. The balanced machines, which can make filling in any desired volume, provide the users with flexibility. Elevators and spirals are used support both stick pack and vertical filling machines by an automatic filling system. They are optional. They are adapted to customer requirements. We have a major experience in fields filling and packaging of both single-use sugars and sugars in kilograms. Our machines have operated for many years in 80 countries. Please contact us at our contact page to take your place among our hundreds of customers.